TMS Awards 2023Geneva DryViganTBA GroupBühler GmbHPort of Stockton
  • Van Aalst
  • Sailors Society
  • Port of Stockton
  • TMS Awards 2023
  • Vigan
  • TBA Group

Bühler’s digital service for food and feed drying

(Posted on 28/09/18)

At Microsoft Ignite, Bühler has officially launches MoisturePro, a cloud-based digital service that drives significant improvements in yield and reduces energy costs and the environmental footprint of thermal processing in the food and feed industry. Harnessing the power of cloud connectivity, it can deliver a return on investment of USD $300,000, translating to an annual energy saving of USD $20,000. MoisturePro is just one of a suite of digital services available on Bühler Insights. Built on Microsoft’s Azure, Bühler Insights is one of the first cloud platform for the food and feed processing industries.

Bühler is a global leader in thermal process engineering and technology for food, feed, and industrial materials. With MoisturePro™, it introduces a new level of customer-partnership that can drive significant efficiency and sustainability improvements in the food and feed processing industry. Following a first phase of testing and successful implementation with customers in the United States, MoisturePro is now a reliable and proven service.

“Leveraging the power of the Internet of Things (IoT) and cloud technology we can make our expertise available to our customers at every stage of the drying process and drive real change,” says Paul McKeithan, Bühler’s Head of Digital Services.

The food and feed industries face the challenge of consistently achieving the precise level of moisture control for each of their products to meet requirements. MoisturePro uses Microsoft’s Azure IoT cloud platform technologies to build an intelligent drying solution with real-time, continuous moisture management.”

As the product is discharged through a chute, data from moisture sensors is relayed to the dryer control software. Control algorithms, developed with the benefit of Bühler’s extensive process knowledge, immediately and continuously adjust production parameters, so that the optimum moisture content is achieved and maintained throughout while ensuring food and feed safety. Real-time data and dynamic reporting show meaningful correlations that support confident decision making.

A significant improvement on the traditional method of manual sampling and adjusting, MoisturePro reduces moisture deviation, improves dryer yield and reduces dryer energy consumption. In an industry where margins are tight and even a small percentage gain can increase profitability, a net increase of 1 percent in moisture gain in final product water content represents a return on investment of USD $300,000 a year for a typical feed dryer operation. This translates to an annual energy saving of USD $20,000.

MoisturePro makes a tangible difference both to the business’s bottom line and its environmental footprint. Food production is the most underestimated factor in climate change, responsible for a third of the world’s energy consumption. Bühler’s goal is to build sustainable food value chains, reduce 30% of waste and 30% of energy in the processes of their customers by 2020. Digital technologies and services such as MoisturePro are a game changer in striving to achieve these goals.

“The use of digital technologies has revolutionized food and feed processing. These changes have driven huge improvements in quality and efficiency,” says McKeithan. “Now, we are leveraging connectivity to drive the next revolution. With MoisturePro, our expertise is available on an ongoing, real-time basis to our customers, so that we can proactively help to create and sustain improvements. It’s a true partnership.”

Latest News

SSAB postpones commissioning of new steel mill in Luleå by 12 months

(Posted on 20/06/25)

SSAB has commenced preparatory work to build a new, state-of-the-art steel mill in Luleå, Sweden... Read more


Anglo American streamlines leadership team to reflect portfolio progress

(Posted on 20/06/25)

Anglo American plc has streamlined its executive leadership team to reflect substantial progress with... Read more


NeoSmelt welcomes Government support for steel decarbonisation project

(Posted on 20/06/25)

NeoSmelt, a consortium of leading resources, energy and manufacturing companies working together on... Read more


Telestack announces new iron ore project

(Posted on 16/06/25)

Northern Ireland based Telestack have announced that they have been awarded a contract for the supply... Read more


Bühler opens grain puffing technology centre

(Posted on 15/06/25)

Bühler has opened its new Puffing Application Center in Uzwil, Switzerland, providing food... Read more


Ore sorting demonstration project at Havre-Saint-Pierre mine launched

(Posted on 15/06/25)

Rio Tinto is investing CA$7.6 million in an industrial demonstration project to assess the integration... Read more


Bühler sets new global standard with state-of-the-art Milling Academy

(Posted on 15/06/25)

Bühler has opened a new, state-of-the-art Milling Academy – a 1,800-square-meter training... Read more


Anglo American completes demerger of Valterra Platinum

(Posted on 06/06/25)

Anglo American plc has announced that it has completed the demerger of c.51% of the Company’s... Read more


Western Range iron ore mine in Pilbara opened with Yinhawangka owners

(Posted on 06/06/25)

Rio Tinto has officially opened its newest iron ore mine, Western Range, with Western Australian Premier... Read more


Heidelberg presents Strategy 2030 to accelerate profitable growth

(Posted on 02/06/25)

Heidelberg Materials has presented its “Strategy 2030: Making a Material Difference” at... Read more


Van AalstTelestackCimbriaPort of South LouisianaSailors Society
  • Port of South Louisiana
  • Geneva Dry
  • Telestack
  • Cimbria

Subscribe to our newsletter

Keep up to date with the latest global news in bulk cargo handling and shipping