RUSAL implements ‘BigData’ project in Siberian smelters
(Posted on 27/06/19)
RUSAL, one of the leading global aluminium producers, is launching a potroom control system as part of its production efficiency improvement strategy. Such a development will use advanced scientific and methodological approaches based on forecast analytics known as ‘BigData’.
The development and implementation of the new system will increase the Company’s aluminium production efficiency twofold; by decreasing the abnormalities throughout the process and improving the reduction cell control quality. At the end of 2019, the project investment will amount to around RUB 20 mln.
Currently, the causes of inefficient reduction cell operations are troublesome post factum, whereas there is no control over an operation of efficient reduction cell in the optimum process window. These are limiting factors which handicap the best performance indicators of both a potline and the whole smelter. As such, therefore the Technical Directorate and IT Department have initiated this project to develop a potroom control system using advanced scientific and methodological approaches based on forecast analytics (BigData). The system is expected to detect the causes of any reduced reduction cell performance, recognise the optimum conditions depending on the status of equipment and most importantly, predict malfunctions.
Several smelters of RUSAL in Siberia are implementing the pilot project. The system, which is currently being designed if successful, is due to be rolled out to other productions of the Company at no extra cost.
‘The use of forecast analytics in potroom control is just one step towards our target that we have set within our R&D framework. If successful, similar approaches will be enrolled for analysis and to increase efficiency at other stages of the production chain. Such efficiencies will assist in minimising our energy consumption and improve our overall performance of the aluminium production.’ – said Viktor Mann, RUSAL’s technical director.
RUSAL is a leader of the global aluminium industry. In 2018, the Company accounted for about 5.8% of global production of aluminium and 6.2% of alumina production. The Company employs about 64,000 people RUSAL's offices are operating in 20 countries all over the world and across 5 continents.
Latest News
SSAB invests $74 Million to expand steel production in Alabama
(Posted on 07/05/25)Highly-specialised global steel company, SSAB has announced a significant investment of approximately... Read more
GGC welcomes new Canadian government and urges farm priorities action
(Posted on 01/05/25)Grain Growers of Canada (GGC) has welcomed Prime Minister Mark Carney and all Members of Parliament... Read more
US Soybean growers disappointed in 2;4-D Anti-Dumping and Countervailing Duties vote
(Posted on 30/04/25)The International Trade Commission in the USA has voted in favour of imposing final anti-dumping (AD... Read more
Ukraine already sown two million hectares of spring grains
(Posted on 28/04/25)As of April 25, 2025, farmers in all regions of Ukraine have sown 2M hectares (ha) of spring grain and... Read more
Condobolin rail upgrade fast-tracks NSW grain
(Posted on 25/04/25)GrainCorp’s rail site at Condobolin, in the heart of central west New South Wales, Australia,... Read more
Rio Tinto and AMG assess low-carbon aluminium project in India
(Posted on 22/04/25)Rio Tinto and AMG Metals & Materials (AMG M&M), an energy transition solutions provider, have... Read more
BHP record iron ore and copper production demonstrates resilience
(Posted on 22/04/25)BHP has released its Operational Review for the nine months ended 31 March 2025.BHP Chief Executive... Read more
WTO: Trump’s tariffs will shrink global trade
(Posted on 16/04/25)The volume of world merchandise trade is expected to decline by 0.2% in 2025 under current conditions... Read more
$235million syndicated loan agreement to boost UAE trade with Trafigura
(Posted on 15/04/25)In a strategic move to empower UAE exporters and advance the nation’s economic diversification... Read more
Anglo American update on sale of steelmaking coal business to Peabody
(Posted on 15/04/25)Anglo American plc has noted the recent statement issued by Peabody Energy in relation to the definitive... Read more
